Genebre Automates Barcelona Distribution Hub with TGW Logistics System
Genebre, a global manufacturer of valves and fluid control solutions, has transformed its logistics operations by partnering with TGW Logistics to automate its Barcelona distribution hub. The new system features a mini-load warehouse, gantry robots, and ergonomic workstations that now handle more than half of Genebre’s order volume. This strategic move not only accelerates fulfillment but also future-proofs operations for scalability. Genebre will also rely on TGW's Lifetime Services program to maintain peak system performance.
William Carlin
30 Apr 2025 1:19 PM
Genebre Automates Barcelona Distribution Hub with TGW Logistics System
Genebre, a global leader in high-quality valves and fittings for fluid control, has partnered with TGW Logistics to transform its distribution operations through advanced warehouse automation. The new system, implemented at Genebre’s logistics center in Hospitalet de Llobregat, enhances speed, ergonomics, and long-term scalability.
Revolutionizing Order Fulfillment with Automation
At the heart of the upgrade is a three-aisle automated mini-load warehouse, powered by TGW’s Mustang E+ storage and retrieval machines. This system feeds orders to ergonomic workstations, where operators prepare shipments for dispatch. Once completed, boxes are directed to a robotic palletizing system for seamless handling.
The solution enables Genebre to automate over 50% of its order processing, significantly improving efficiency, space utilization, and employee working conditions.
Advanced Gantry Robot Enhances Picking Accuracy
A key feature of the automation is TGW’s gantry robot, which handles five different box sizes (up to 25 kg each) and executes up to 170 cycles per hour. Capable of simultaneously preparing up to 29 EUR-pallets, the robot also manages the automatic supply of empty pallets—ensuring continuous picking with minimal manual intervention.
“This automation guarantees consistent service levels for our customers, regardless of order volume,” said José Piedrafita, Chief Operating Officer at Genebre. “The system’s scalability also ensures we can grow without disrupting operations.”
Ongoing Support Through TGW Lifetime Services
Post-deployment, Genebre benefits from TGW’s Lifetime Services, a comprehensive after-sales support program that includes 24/7 technical assistance, preventive maintenance, and spare parts provisioning. These services are designed to maximize uptime and ensure long-term system performance.
“Genebre’s trust in TGW for their first automation project is a great honor,” added Dominik Keller, Head of Sales at TGW Ibérica.
About Genebre and TGW Logistics
Founded in 1981, Genebre specializes in the design and manufacture of industrial and residential valves, fittings, and faucets. The company distributes globally from its central hub in Barcelona.
TGW Logistics Group is a global leader in automated intralogistics solutions, with over 4,000 employees and subsidiaries in Europe, North America, and Asia. TGW designs and implements high-performance systems for customers in the fashion, grocery, and general merchandise sectors.
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